Hammer-impact swing-knife crushing and pulverizing production line
The Mao Yue Hammer-Impact Swinging Blade Crusher-Grinding Production Line is a highly efficient integrated solution specifically designed for industries such as plastic recycling, pipe and profile manufacturing, sheet production, foam board processing, and SPC flooring. Centered around the hammer-blade coarse crusher as the primary front-end equipment, this line integrates a precision disc mill, negative pressure conveying, cyclone separation, vibrating screening, and pulse dust collection systems. It achieves fully automated continuous processing from large plastic waste chunks to uniform fine powder (20–80 mesh or finer), making it particularly suitable for handling PVC, PE, PP, PET, ABS, EVA, and other medium-hardness, high-impact plastic waste.
The Mao Yue hammer-blade crusher and grinding production line leverages integrated high-efficiency design as its core advantage. Its front-end heavy-duty hammer-blade coarse crushing structure employs high-speed rotating blades to generate powerful impact and shear forces, effortlessly breaking down large-sized pipes, profiles, sheets, foam boards, woven bags, pallets, and other waste materials. Its wide feed inlet (customizable) and uniformly adjustable particle size (5–20mm) completely eliminate the entanglement and jamming issues common in traditional knife-type crushers, offering high processing capacity and exceptional adaptability. Post-crushing material seamlessly interfaces with the Mao Yue disc mill (available in 500/600/800 models), equipped with DC53 high-grade mold steel grinding discs. Combining Taiwan-imported CNC tooth-by-tooth precision grinding with German dynamic balancing calibration, it achieves uniform fine powder output free of lumps with exceptional dispersion. This makes it perfectly suited for high-quality applications like rotomolding powder and SPC core layer powder. The grinding section features a standard reinforced dual cooling system. Combined with multi-point temperature sensors and PLC intelligent control, the grinding chamber temperature is precisely stabilized between 50–80°C.
This completely solves issues such as overheating, plate adhesion, yellowing, and degradation of heat-sensitive materials like PVC/PE, ensuring good powder flowability and no loss of performance. The coarse crushing section offers optional air cooling or water mist assistance, further adapting to different materials. Fully enclosed negative-pressure pneumatic conveying + high-efficiency pulse bag dust collection spans the entire line, achieving zero dust leakage and >99.9% capture efficiency. This fully complies with national environmental emission standards, ensuring dust-free workshops, safe production, and comprehensive employee health protection. It also prevents fine powder waste and improves raw material utilization. The line features modular integration, flexible footprint, and high automation (PLC centralized control, variable-frequency feeding, one-button start/stop), ensuring stable operation and simple maintenance. Compared to traditional separate crushing + grinding systems, it significantly reduces labor, space, and electricity costs, offering a short investment payback period.
The Mao Yue hammer-blade impact crusher and grinding production line is suitable for various plastic recycling and regeneration scenarios, providing a one-stop, high-efficiency solution for transforming large plastic waste into high-quality fine powder. In PVC pipe, profile, and sheet recycling: Effortlessly crush large scrap PVC pipes, window/door profiles, flooring sheets, foam boards, etc., directly grinding them into uniform fine powder. This powder can be reused in SPC flooring core layers, pipe extrusion, profile regeneration, and other applications, substantially reducing raw material procurement costs. For processing PE PP rotational molding and blow molding waste, it handles discarded PE PP items like barrels, pallets, trash bins, toys, playground equipment, and woven bags. It produces 30–80 mesh high-flow uniform powder suitable for new rotational molding products or modified material production, achieving true closed-loop recycling and resource circulation.
It is also suitable for engineering plastic recycling, such as PET, ABS, and EVA. crushing bottle flakes, appliance casings, films, foamed materials, and other items into fine powder for reuse in extrusion, injection molding, modification, and other fields, enabling high-value regeneration. Furthermore, this production line is particularly suited for centralized industrial plastic waste treatment centers, providing recycling stations, environmental enterprises, and plastic processing plants with large-scale waste plastic crushing-grinding turnkey solutions. It achieves resource utilization, significantly reduces costs and increases efficiency while fully complying with environmental regulations. Whether processing rigid or flexible materials, the Mao Yue hammer-blade pulverizing production line efficiently, stably, and cost-effectively meets diverse plastic recycling and regeneration demands.
Item
Description
Remarks
1
Type
1000
2
Knife quantity
36 rotary knives
3
Capacity
1-2.5 t/h
4
Mesh size
16mm
5
Drive motor
55/75/90/110 kw
6
Speed control
Inverter
7
Belt pulley standard
Imported bearings (NSK)
8
Material of knives blades
SKD-11
9
RPM of the host
860r/min
10
Feeding size
1350mm
11
Electric cabinet
Star Delta/Soft start
Q: How about your after-sales service?
Perfect,we have freight forwarders stationed across the country who can respond promptly to your enquiries, or our technicians can be on-site within a month to carry out repairs and similar tasks.
Q: Logistics-related issues
You may opt to use your local freight forwarder (optional).
Q: How can I get product progress without going to your company?
We shall also be attending trade fairs across all continents worldwide. Should you wish to attend, we can issue an invitation for you to join us for discussions.
Q: What information do I need to provide to get an accurate quote?
Yes, we provide wooden pallets, wooden crates and other packaging (if required).
Q: How long is the warranty period?
The product is manufactured and inspected in accordance with national and industry standards by the supplier. The main unit, motor and electrical cabinet are covered by a one-year warranty. The main shaft is covered by a two-year repair warranty. Consumables are not covered by warranty.
Q: Why choose us?
1. Unlike other manufacturers who use wire-cutting technology on their discs, we use professional grinders from Taiwan to sharpen every tooth. We can even repair dull discs.2. Our discs are made of DC53 steel, which is even harder than D2 steel, with a Mohs hardness exceeding 60.3. For dynamic balancing, we use machines imported from Germany, ensuring that een a coin held upright will not fall during operation, rivaling China's high-speed rail systems.4. As the source manufacturer, we manufacture every part of the machine (except the motor and electrical components), allowing for rapid response for replacement and supply of consumable parts.
Changzhou Mao Yue Intelligent Equipment Co., Ltd. has been established for 30 years and has firmly established itself in the industry. Hammer-impact swing-knife crushing and pulverizing production line Factory in China. We pioneered the plastic pulverizer market and have been committed to manufacturing each component with European quality standards. Our disc pulverizer is renowned for its excellence, and it is a key player in the plastic size reduction process.
We provide great machines for industries such as rotational molding, masterbatch, and polymers, grinding out powders with narrow particle size distribution and fluidity, laying a solid foundation for subsequent products. As a source factory, we have 6 processing workshops, each averaging 1,400 square meters in size, and has over ten technical personnel. We regularly send personnel to study machine cases in advanced countries like Germany to strive to bring great equipment to our customers!
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